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A box of 75A080 HY-GAIN boards and no Panda

kopcicle

Sr. Member
Feb 17, 2016
2,212
3,660
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The animal rights anarchists were getting obscene and the last poll showed most of you could care less about Pandas. Soooo...

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and a curiousier schematic

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Close enough even if it might be in the native language of two members.

Now the fun starts. I'm going back in time a bit and revisit some of my favorite Cybernet debauchery.
A lot of this is available on the web and the sources will be attributed eventually. Any resemblance to authors alive or dead is purely intentional .

Generally the three crystal will be covered and eventually the two crystal boards in several variations. Along the way I'm going to poke fun at a fair number of our membership. You will know who you are.
But first up is a diversion of sorts to get the ball rolling....

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And you thought math was boring.It still is. Every one likes a little Sidbander two , right?
Oh well on to the digital debauchery.
 
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Okay, this one is simple, I promise. The 11.8066 crystal gets replaced with nearly whatever you want. I say nearly because these radios are narrow. I still wonder at the CB to 10 angle here as this is a weird little PLL01A AM radio and any entry level amateur use is confined to general and above. There are still no AM privileges for techs on 10. So 10m SSB is entry level and AM isn't ?

For the freebanders this works equally well going down as up. At least this rig uses a 1306. Some used a Motorola transmit chain that was about a waste of current.

I'll include a list of radios where the mc145109/106 etc can be found if you don't have it already. Curious that what was old is new. I mentioned some of this to experienced home brew hams and they did one of two things. They walked away at the first mention of "CB" or started taking notes.
 
part_XII_1.jpg part_XII_2.jpg "after many days of examining the new schematic and block diagram of the circuit I began wondering if I'd bitten off more than I could chew in attempting this conversion." With respect I'd hate to think that this radio contributed to his eventual retirement in Florida. In the end he got it mostly right. Which is what most of us do. The rest clean out radios with a garden hose. The end of the story here is change out the 11.8066 or yell "UP! UP! UP! " at the radio hoping that it will somehow modify itself.
 
part_XIV_1.jpg part_XIV_2.jpg part_XIV_3.jpg In a departure from the PLL02A we have a uPD858 AM radio. The BCD input to the chip is a bit different but the result is the same. The frequencies in this mix should be familiar to most. If they are not, read it through several times until this mix sticks to your worn out grey matter. You will see these frequencies again. No, there won't be a test as I'm doing this purely to annoy both the die hard CB'er and rule book thumping amateur. In this case instead of changing the non existent crystal an oscillator is created for other than the 15.36MHz signal.


More later , I've now annoyed myself . Additional note: I have the rest of the "CB to 10" series in pdf and jpg , available on request, tax, license, dealer prep, included.
 
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Somehow missed the leading page on this one years ago. The ptbm039A0x is yet another 3 crystal board using the 11.8066 loop osc.
 
woah, this looks familiar....

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Note the date and I paid far less in bulk. Hy-gain meets Puerto Rico and receivership.
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Nice to know AEA had your back to the tune of "only $99.95" (said in my best lacquer burned Earl Scheib voice) . Now we know where the important connections are made.

part_XVIX_03.jpg The ever present binary road map. 2679 (HyGain 9) CB-131 is the volume referred to in the article. The rest can be found in 2702 (II) CB-175. These boards can be any of several but the two main types are the Motorola TX chain and the NEC TX chain. C189 and R166 are essential but the values are "salt and pepper to taste"

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When is ground not ground? When it's board ground. This is followed by mind numbing PLL basics. Pay attention now and it will hurt less later. Not really but providing false hope only to dash it completely with advanced calculus is a concept of great personal joy for me.

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The modifications begin. If you want to carry on without me the pdf is attached
 

Attachments

Thank you, Kop. Saved that one to my personal archives. I enjoy reading how it was done with crystals. Actually kind of fun finding the correct mix. Applied mathematics.
 
Thank you, Kop. Saved that one to my personal archives. I enjoy reading how it was done with crystals. Actually kind of fun finding the correct mix. Applied mathematics.
Well if numbers is what he wants then numbers is what he gets.
Remember this ...

First the numbers for 3.6 mhz

The uPD858 has a 7.8mhz IF and and Offset Oscillator frequency of 33.855 (result of a trippler from 7.8025) with a VCO frequency of 34.765mhz and a PLL "N" code of .91 for channel 1 (11m) .

With an IF of 7.8mhz and change the Offset Oscillator of 10.4mhz the resulting output frequency with an "N" code of 100 is 3.6mhz .This results in a VCO Frequency of 11.4mhz

The MB8719 with pin "10" low (142GTL COBRA et all) also has an IF of 7.8mhz and an Offset Oscillator frequency of 33.335mhz and a PLL "N" code of 1.43 for channel 1

With an IF of 7.8mhz and change the Offset Oscillator of 9.97 the resulting output frequency with the original "N" code of 143 is 3.6mhz . this also results in a VCO Frequency of 11.4mhz

The MB8719 with pin "10" high (148GTL COBRA et all) also has an IF of 7.8mhz and an Offset Oscillator frequency of 33.975mhz and a PLL "N" code of .79mhz for channel 1

With an IF of 7.8mhz and change the Offset Oscillator of 10.61 the resulting output frequency with the original "N" code of .79 is 3.6mhz . this also results in a VCO Frequency of 11.4mhz

Then the 02A (MC145106)

The PLL02A SSB . Has an IF Oscillator Frequency of 10.695 and a VCO Frequency of 17.555mhz . With an Offset Oscillator Frequency from the doubler of 20.105mhz (10.0525mhz) and counting down to go up from "2.55" "N" code results in channel 1 .

The PLL02A with an IF of 10.695mhz and an Offset Oscillator frequency of 8.4225mhz and a PLL "N" code of 255 for channel 1 results in 3.6mhz. The VCO output is now 5.8725.

Just the crystals for these conversions would hurt a wallet ..There is an alternative . The LTC1799 VCO . With nothing but a resistor to adjust for frequency and all these modifications having a doubler or trippler already in place to be re-purposed for for a buffer/amplifier what could go wrong ? The Ltc1799 can be had for as little as $10 on a board with a bypass cap and multi turn potentiometer . Check ICM (note ICM has effectively closed its doors after 60 years) crystal prices lately ?

Of course the trippler transformer and the VCO transformer would have to be re-tuned as well as the plethora of 3.5mhz transformers to make the RX and TX chains work . After that getting the RF through a 3 watt driver and 12 watt final would be trivial .

Then the numbers for 14.150Mhz

The MB8719 with pin "10" high (148GTL COBRA et all) also has an IF of 7.8mhz and an Offset Oscillator frequency of 33.975mhz and a PLL "N" code of .79mhz for channel 1

With an IF of 7.8mhz and change the Offset Oscillator of 21.16Mhz the resulting output frequency with the original "N" code of .79 is 14.150mhz . this results in a VCO Frequency of 21.950mhz

The MB8719 with pin "10" low (142GTL COBRA et all) also has an IF of 7.8mhz and an Offset Oscillator frequency of 33.335mhz and a PLL "N" code of 1.43 for channel 1

With an IF of 7.8mhz and change the Offset Oscillator of 20.52Mhz the resulting output frequency with the original "N" code of 143 is 14.150mhz . this results in a VCO Frequency of 21.950mhz

The uPD858 has a 7.8mhz IF and and Offset Oscillator frequency of 33.855 (result of a trippler from 7.8025) with a VCO frequency of 34.765mhz and a PLL "N" code of .91 for channel 1 (11m) .

With an IF of 7.8mhz and change the Offset Oscillator to 21.04Mhz the resulting output frequency with an "N" code of .91 is 14.15mhz .This also results in a VCO Frequency of 21.950mhz. (I still find this curious)

As an alternative an IF of 7.8mhz and change the Offset Oscillator to 20.95Mhz the resulting output frequency with an "N" code of 100 is 14.15mhz .This also results in a VCO Frequency of 21.950mhz. This gives some interesting advantages for the BCD to 7 Segment two digit read out.

And 7.12Mhz

The MB8719 with pin "10" high (148GTL COBRA et all) also has an IF of 7.8mhz and an Offset Oscillator frequency of 33.975mhz and a PLL "N" code of .79mhz for channel 1

With an IF of 7.8mhz and change the Offset Oscillator of 14.13Mhz the resulting output frequency with the original "N" code of .79 is 7.12mhz . this results in a VCO Frequency of 14.92mhz

The MB8719 with pin "10" low (142GTL COBRA et all) also has an IF of 7.8mhz and an Offset Oscillator frequency of 33.335mhz and a PLL "N" code of 1.43 for channel 1

With an IF of 7.8mhz and change the Offset Oscillator of 13.49Mhz the resulting output frequency with the original "N" code of 143 is 7.12mhz . this results in a VCO Frequency of 14.92mhz

The uPD858 has a 7.8mhz IF and and Offset Oscillator frequency of 33.855 (result of a trippler from 7.8025) with a VCO frequency of 34.765mhz and a PLL "N" code of .91 for channel 1 (11m) .

With an IF of 7.8mhz and change the Offset Oscillator to 21.04Mhz the resulting output frequency with an "N" code of .91 is 14.15mhz .This also results in a VCO Frequency of 21.950mhz. (I still find this curious)

As an alternative an IF of 7.8mhz and change the Offset Oscillator to 20.95Mhz the resulting output frequency with an "N" code of 100 is 14.15mhz .This also results in a VCO Frequency of 21.950mhz. This gives some interesting advantages for the BCD to 7 Segment two digit read out.

back to the 02A (MC145106)

The PLL02A SSB . Has an IF Oscillator Frequency of 10.695 and a VCO Frequency of 17.555mhz . With an Offset Oscillator Frequency from the doubler of 20.105mhz (10.0525mhz) and counting down to go up from "2.55" "N" code results in channel 1 .

The PLL02A with an IF of 10.695mhz and an Offset Oscillator frequency of 10.1625mhz and a PLL "N" code of 255 for channel 1 results in 7.12mhz. The VCO output is now 7.6325Mhz.

The PLL02A SSB . Has an IF Oscillator Frequency of 10.695 and a VCO Frequency of 17.555mhz . With an Offset Oscillator Frequency from the doubler of 20.105mhz (10.0525mhz) and counting down to go up from "2.55" "N" code results in channel 1 .

The PLL02A with an IF of 10.695mhz and an Offset Oscillator frequency of 13.6825mhz and a PLL "N" code of 255 for channel 1 results in 14.120mhz. The VCO output is now 11.3250Mhz.

All this ignores the onset and offsets contained in the MB8719 and of the three crystals in the uPD858 as well as the curious PLL02A. What you have here is the math for getting it there. As in somewhere in the general vicinity. Getting it on the proper side of and a comfortable distance away from the filter skirt for proper AM and SSB modes is an exorcise (exercise) for the reader :) .

The several things I have not done are place the frequencies into such as
http://leleivre.com/rf_mixerspur.html
or...
Explore the possibility of winding toroids with a little +L and tuning down with a trimmer cap of a a few Pf . Cheaper and easier than sourcing all the Toko 10-K transformers :) .

The only real issue after getting everything past the mixer screwed into 3.6, 7.12, 14Mhz respectively, and the whole 7.8025/7.7975 offset thing (for the MB8719) is getting the 2SC2166 et all driver and the 2SC1969 final to play nice at 3.6, 7.12, 14Mhz respectively. I see a bunch of experiments there as Helge's AN779 only deals with pairs and broadband use. At least the information is there (MRF475 and 476 are similar enough) for a fairly straight forward adaptation to single ended use. The original functional test circuits may also be of use. If you're getting the idea that I have yet to try to get something other than 27Mhz through the driver an final, you are correct . I'm still looking for TOKO 10-K transformers @ 3.5, 7, 14Mhz :)

No I didn't just put this together . I had it laying around.

The level diagrams in the realistic service manual are golden
The PhotoFact is again golden

>>>>Do keep in mind that the gain increase for the 2166 and the 1969 will be a factor of 9 give or take. Don't be surprised if things are a bit "unsettled" at 3.5MHz<<<

This ought to keep you busy for a while...
 
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Uuuuh......click,click, whirrrrrr......zap, flop.....feel like I've just been flogged.:confused: Will copy. Have friend who is much better than I with crystal freqs. He used to change them out on the fly back in the day. Company called Kingfisher he used to work for had capabilities using this. His radio and his license allowed it all. Damned my head is hurting after reading that.:cool:
 
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This includes more programming information as well as how to deal with a sometimes difficult trippler. Also useful is the BFO modification. Although the BFO modification is for early discrete parts it can easily be applied to the later TA7310P IC mixer in the same way. This modification does de-sense the receiver and isn't ideal but it does work.
 
finally some links
50MHz anyone?
http://malzev.tripod.com/radiodoc/cbtosix.htm & http://malzev.tripod.com/cb-funk/ptbm048.htm

VCO48 VCO BLOCK. Replacement for silver block in Cybernet multimode rigs using PTBM048AOX chassis. £10.00 UK, £12.00 EU, £13.00 World.
http://www.spectrumcomms.co.uk/CB_Kits.htm
You'll also find a FM TX/RX board there cheaper than I can build and install it. I've never used it so YMMV.

The two crystal modification
http://www.jcoffman.net/WB5RUA/10_meter_AM_conversion_w_Photos.html

PLL02A radio list. Well not quite just the PLL02a but all (well close anyway) known radios and a few not so well known radios. Some guy with way too much time on his hands put together this resource. I'm not sure if he wants to admit to it here or not.

When all else fails
http://funkservice.at/en_ssb-modul.htm because he can

If you don't know "lbcomms"
http://www.transmission1.net/viewtopic.php?f=53&t=53161&p=510427#p510427
and some 2824C info
http://www.transmission1.net/viewtopic.php?f=53&t=49419


 

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