OK, I have KiCad on my Mac, I believe it can generate the Gerber file mentioned. I have a PC here in the shop but I really don't want to use it, I'd rather use my Mac.
I'll assume most people use a Windows based program, which do you use? Where can I get a crash course in this and design this thing? And where can I get the PCB made, who do you suggest? I've seen a few places by searching with Google but there's a lot of them. One is here in NC and I kinda thought about using them.
Far as making these things with regular size parts and cobbling it together, I assume 1/4 watt pieces is what you guys use?