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Kenwood TS440S Too high voltage in VCO 5 (7.8v versus 5v)

Logic gates made of bipolar transistors are called TTL, or transistor-transistor logic. CMOS chips use mosfets instead of bipolar transistors. The C in CMOS comes from the complimentary pair in a push-pull configuration.

There are two easy ways to kill mosfets by accident. The insulation between the gate and substrate is so thin that sometimes voltage as low as 12v can punch through and destroy it. Bipolar transistors are more tolerant to voltage spikes, they just avalanche and reset themselves. If you get a nearby strike (or a cat) that can induce enough voltage in a gate trace to exceed that breakdown voltage, its toast. Static sensitive doesn't mean you need to feel or hear the zap, its often far less.

Another risk to CMOS chips is if the device is powered when there is a nearby strike. Then, the required induced voltage is just that to turn on the mosfets. In a push-pull configuration, turning them both on at the same time results in certain destruction as they pass supply current straight to ground through the complimentary pair burning them both up.

My thinking earlier that the H-field audio probe may not work on a CMOS chip was flawed because there is still the drain current pulses, not sure why I was doubting it. My brain gets a little clouded sometimes lol.

Back to the radio. I was simply thinking that maybe running down the service manual's parts list searching IC numbers would give us a quick indication which are worth looking at, but thinking about it more, its probably most of them.
 
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Hey Brandon and anyone else watching this thread :)

Thought I'd give an update. I took a break a month ago after feeling a bit flat with it. But I decided to trace all PLL board cmos IC voltages to get a feel if it was financially viable as you were saying and I decided to keep working on it as a hobby/project as most ICs had proper voltages etc and these radios seem to be holding their value online.

I replaced two more ICs yesterday, IC4 and IC9 on the PLL Board with mn6147c. The associated test points are now stable instead of being pegged out. I have not yet adjusted TP voltages. IC9 was a mn6147 but apparently you can replace with a mn6147c (some say its a newer version, some say its higher frequency version...i personally don't have a clue as you know.. :).

Today I've just confirmed receive is now running listening to ch35 (27.355) LSB. YAY!!! I can now clearly hear people making calls and radio appears to be spot on frequency. I still need to check other frequency ranges etc.

But I'm still working through it all (voltages on pins vs schematic) and I'm waiting for a SN74LS90N to arrive to replace IC3 as I think its faulty as I'm missing 3.9v from pin 14 on IC3 (I have 0.8v). Do you agree?


IC3 on TS440S PLL Board Missing its 3.9v.jpg
 
Today I've just confirmed receive is now running listening to ch35 (27.355) LSB. YAY!!! I can now clearly hear people making calls and radio appears to be spot on frequency.
That's great to hear! It's awesome that you have stuck with it. Resurrecting a lightning strike radio is a heck of an achievement (well, I'm assuming that's what happened with so many bad ICs)! Hopefully there isn't too much else wrong.

That IC's sole purpose in life is to generate (well, divide down to) 455kHz, so if it outputs that, leave it alone. If not, swap it. I don't remember if that is a transmit only thing or not, so if you don't see 455kHz in RX, key up and see. Just remember to have an antenna or dummy load connected.

Check in AM
 
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It's awesome that you have stuck with it.
Your the main reason I did stick with it, you gave me enough mentoring, motivation and insight to go for it. I can never thank you enough. Its RX does have some weird noise introduced < 500khz but everywhere else sounds fine.I have the IC on its way so I'll chuck it in. I still gotta work on why ATU is not running and if TX works etc but one step at a time :)
 
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