Yes, you can test them, but not well. You need a good tech to tell you what is going on. If the alts draw too much current on keydown, it is like putting the brakes on the engine and it will stall. Remember, there is not a whole lot of hp available at idle. Have the charging system checked, maybe by the builder of the alternators. If the battery(s)are subpar, they can cause the same problems. There are ways around it, but the best answer is to find and fix the problem correctly.
Right...OK. I had "3" 300 amp alternators, which in a perfect world would give me 900 amps to draw from...The 16 pill only draws a Max of 320 amps.
The driver another 110...the truck, maybe 60 or so. So give or take I would need a alternator that is rated at 490 to 500 amps, "or" several alternators...So by that, I should have about 400 amps to spare! (In a perfect world)
Now, If those alternators are dropping volts with around a 500 amp draw, then either one or two of them are bad...OR, the RPM of the motor is not turning fast enough to get everything out of the alternators...
So...If I rev the motor up to 2500 RPM, then the volts "Would Not Drop"...Rev the motor to 1500 RPM, then you see the drop. At 500 RPM, Key the amplifiers up and before you could say AUdio, the motor would die and the volt meter would go from 14v to about 10v.
Next I get out the Clamp DC Amp meter to check and see just what the 3 alternators are putting out under a load at a RPM of around 1000...The 3 300 amp alternators showed little over 100 amp's being produced while I was keying the 16 pill, right before the motor started cutting out. (I needed at least a couple of hundred amps out minimum)
So this tells me the 300 amp alternators don't have a very high amp-out at lower RPM speeds. They would probably work just fine if you can keep the motor rev-ed up over 2500 RPM all the time. But at highway speeds, your RPM after you get your speed up and in high gear, is usually closer to just 1000 RPM.
Volt meter at the battery, and amplifiers both showed volts dropping from 14 to 10 on the 300 amp alternators under just a 500 amp load.
NOW...I replace the alternators with 3 220 amp alternators which have a higher amp-out at lower RPM's, and guess what? NO MORE VOLTAGE DROP...Even at idle which is 500 RPM, the voltage keying the 16 pill only drops from 13.65v to 12.85v...Kick up the RPM to 1000, and the drop was almost non excistant....13.65 dropping to 13.35v...
So here is the problem...High AMP alternators like the Delco AD244's have lousy amp's out under 2500 RPM. when they are wound for 300amp...
To fix the problem, you have to go with something around 200 amps, and just have more alternators to get where you need to be for what your draw demand is.
It's not rocket science...Higher the rating is on the alternator, the lower the idle amps are going to be (or lower RPM amps)
Like I said, by switching to the 220 amp alterantors, I fixed the voltage drop...Only problem I have now is RFI issues which has nothing to do with the alternators.