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Talk about replacing your dried out capacitors

It's all good Robb. In the last month, I have done way to many 25s and 29s..... do them in my sleep now I think! But I like to stay busy indoors when I can't work out in my shop in winter..... I have no insulation or heat. Really sucks cuz I have 10K lb hoist that I am soooo freaking spoiled by! Lol
 
Howdy Thirteen. Well sir I live in the giant metropolis of Marshalltown.... hahahhaha...
Well, outside city limits anyways, in the country. But it is nice to drive 5 miles, 6 minutes, to work everyday!
 
If it is over 20 years old I just recap them when I am buying used or NOS from someone. If it is my radio and I am first and only owner I will let them go longer than that often since I know their history. Most things trend over time and if you do not have a history with it you really have no idea.

Mike of MikesRadioRepair does the same thing. I have never had a radio where every cap or most of them was bad. My thinking is that if more than one has gone bad then they are all getting close to failure just due to age. Electrolytics are fairly cheap but unless they are built to mil-spec where they are 3X-10X larger than they should be for the rated voltage and capacitance chances are they are getting dry fast! I do not repair radio's for a living so I am not worried about the cost of capacitors I would rather replace them all and know I have another 20-25 years no problem. I hate going back in and doing rework!
 
Local new radio operator asked me to fix his first sideband radio. A Uniden PC 244, which is similar to the Cobra 146 GTL which he bought from a flea market for $35. He was told that it worked. It did, in that it turned on, received, and could transmit. However poorly. In fact, all modes had a nasty oscillation heard when TXing.

So I throw it on the bench and open it up and then test it for vital signs. Driver/final bias were waaaay off scale and couldn't be adjusted to specs. The loop osc freq's varied greatly from ch 1-40. At first I suspected that the AN 512/balanced modulator IC had failed, so it was replaced. No dice. So I then suspected that the mic amp was oscillating due to a bad cap. SO, I started checking caps . . .

Hmmmm; this cap is showing half its rated value. And this one is one third its value. Wow; this next one shows up as a diode. The next shows up as two opposing diodes! So I replaced each one that showed up bad - which was all the ones I'd pulled and checked so far. Uh oh; how far is this going to go? What I found was unlike any radio I've ever recapped.

With the exception of just three caps out of thirty-four, they were ALL bad. Regardless of their rated voltages too. Most often I have seen that the 10v caps are the first, best suspects for failure. But not this time; regardless of voltage they were testing bad. Surprised that it worked at all, given what I'd found. Even more surprised that this condition didn't take out other parts too.

The nasty oscillation went away when I found and replaced a cap that was so dried out that it read 'open'. Two hours later it was finished. Then the entire radio was aligned to specs.

Have a similar experience?
Yes, I am experiencing my Cobra 148 GTL keying frequencies of around 63 MHz at the antenna output; I also suspect receiving frequencies are out, as I have had someone local to me trying to help test on air.
Any advice for the Cobra or experienced like this?
Ben (FC269UK) now living in West Australia
 
I always fully recap any radio over 40yrs old. I've always been told that 10v caps last about 15 to 20 years, and so on with other values.
10v - 15 to 20 years
16v - 20 to 25 years
25v - 30 to 35 years
35v - 40 to 45 years
50v - 55 to 60 years

Most of the older radios have 10v, 16v and 50v caps. If you're gonna take the time to replace all the 10v and 16v caps, then why not replace the 50v caps also while you're in there.

I always replace 10v caps with 16v or 25v, depending on the circuit it's in. The 16v caps I always replace with 25v caps.

I've ran across 4 old school bases (40+ years old) with every single cap shorted, open, bulging or leaking.

My advice, if the radio is older than 20 years old, just go ahead and recap it completely for best bets.
 
A cliche we saw over and over was a 1980s CB base that went on the shelf when they bought a "black" base radio. A few years later the black radio goes to the shop, and the old CB comes off the shelf and goes back in line. Two or three days later, either the mike audio quits, the receiver audio or all the transmit power goes bye-bye.

Culprit will be a ten-Volt electrolytic, most often. Just another example of Ten-Volt BLues.

73
 

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