the "board cancer" is corrosion setting in to the copper traces. you can sand it away and hope that it hasn't gotten too deep, then re-coat the board with PC board sealant.
It is not worth it for your relative to try to make a new PC board for it. it would be easier to just buy another one.
if your radio swings to 50 watts from all deadkey settings, then it has had a modulation mod done to it. that does not necessarily mean that the limiter has been clipped, and my guess is that he did an NPC mod to it. if he did it with a scope, then it can work well, but most that do that mod do not use a scope and just set things for maximum.
this is probably the reason why people close by say you are distorting. just turn the mic gain down a bit when talking to people close by.
not sure why he set your deadkey so low, unless he thought you were going to be running an amp with it.
your deadkey settings should be something like, 1 watt on low, 3 watts on medium, and 6 watts on high. don't go over 6 watts on high.
you can adjust these yourself using the info on CBtricks if you like.
take a look in the radio near the finals. see those copper colored spring looking things?
are any of them spread apart or otherwise messed with?
if so, and your tech did it, go slap him. if they already were spread and he didn't fix them, ask him why.
if they are not, then that is great! don't ever mess with them.
the tendency is to want to mod things like this to the hilt, but everyone here is going to rightfully advise you against that.
remember, to increase your signal in someone else's receiver by 1 S unit, you need to quadruple your power. that is true no matter how many watts you start with.
putting out 4 watts, hitting someone with an S5? want to get to S6 on their meter?
it will take 16 watts. starting with 400? you will need to up it to 1600 watts.
with this knowledge, you can easily see why messing around in your radio trying to get an extra 10 watts is futile.
If the radio works, use it and enjoy it.
It is almost 30 years old and at some point the electrolytic capacitors inside will start to dry out and cause weird problems with it.
when that starts happening, it's up to you whether you want to have it fixed, replace them yourself, or just buy another radio. it happens to all electronics eventually.
LC